Needs-based strategies for quality management at every stage of the production process
Quality management in the middle of tolerance State-of-the-art 3D coordinate measuring technology
Jung & Co. defines an individual quality management strategy for each phase of the production process in turning, milling, deep-hole drilling and component assembly. We adapt this to the requirements of different components as needed.
Our authorized restampers ensure the complete batch purity of the materials for components requiring monitoring through strict controls during the entire production process.
Machines and test equipment
Jung & Co. has an extensive range of measuring technology and testing equipment, so that the production department is able to manufacture and test special components, e.g. with special threads, within a very short time. Surface roughness measurements can be carried out on both concave and convex contours.
With every testing process and the accompanying quality assurance measures, we pursue the goal of efficient production of precise components whose final quality is in the middle of the tolerance range.
| Machine type: | Measuring range | Measuring uncertainty |
|---|---|---|
| Mitutoyo coordinate measuring machine for tactile, scanning measurements | 900 x 1000 x 800 mm | 1.7+3.0 x L/1000µm |
| Mitutoyo coordinate measuring machine for tactile, scanning measurements | 700 x 700 x 600 mm | 2.5+4.0 x L/1000µm |
| Mitutoyo coordinate measuring machine for tactile, scanning measurements | 500 x 400 x 400 mm | 1.9+3.0 x L/1000µm |
| Vertical length measuring machine | 0-600 mm | 2.5µm+(L(mm)/300) |
| Mitutoyo SJ400 roughness meter | 800µ/3200µm | 0.07 x Ra/0.07 x Rz |
3D coordinate measurement for the highest quality
We use our 3D coordinate measuring machines to measure complex components and free-form surfaces. Here, volume models provided for CNC programming can also be used as the basis for the measuring program. At Jung & Co., a 3D measuring machine has also been installed in production so that measurements can be taken during production at any time. Components up to a size of 900 x 1000 x 870 mm can be measured.
CNC turning
Individual parts and series from Ø 10 to 350 mm. Components up to Ø 310 mm (supported with steady rest) and a length of 1500 mm can be reliably turned.
CNC milling
Components up to 1400 x 550 x 500 mm. CNC production on rotary table with 1/1000° pitch. Horizontal, vertical and 5-axis machining (1000 mm x 1000 mm).
3D printing
Additive manufacturing / laser sintering. Power: 2x400 watts, processing area: 250x250x280mm (x, y, z). Supplementary CNC processing of printed components.
CNC deep hole drilling
Drill holes with a diameter of 5 to 30 mm at a maximum machining depth of 1,000 mm. Double-spindle machining possible.
Stainless steel welding
We produce the most demanding welded constructions at three fully equipped welding workstations. We use TIG and MAG welding.
Surface finishes
Targeted surface finishing with regard to corrosion, hardening and appearance as well as finishing of a wide range of stainless steel and aluminum alloys.
Component assembly
Many years of know-how and expertise in component assembly. Fulfillment of the highest demands, e.g. hygiene requirements of the food industry.
Quality assurance
An individual quality assurance strategy is defined for each phase of the production process in turning, milling, deep-hole drilling and component assembly. Component measurement up to a size of 900x1000x870 mm.
